Sectors & components covered so far
Earth moving equipments:
Inspection of pipes, plates, sheets, castings, forgings, rolled products, Precision machined parts, fabricated parts, chrome plated, zinc plated parts, fasteners, electrical cables, springs, filters, Hydraulic Cylinders, valves, High pressure hoses, welding electrodes, wire harness battery & battery boxes, bearings, shafts, pinions, gears, pins, bushes, idler, Guard, coupling Drum, pulleys, flanges, connectors, pistons, roller shafts Bevel gear Pipe assembly , universal joint, ring gear Planet carrier, witnessing of Non destructive testing like, Dye Penetrant, Magnetic particle, ultrasonic and review of radiographs, verifications of various heat treatments like stress relieving, Nitriding, carburizing, normalizing of the products , review of weld procedure specifications (WPQ) procedure qualifications records (PQR) of welding and welder performance qualifications (WPQ) as per ASME sec IX. Hydraulic precision machined component for hydraulic cylinders, audit Inspection of high pressure hydraulic hoses, auditing of heat treatment process, inspection of chrome plated components.
Hydro electric project (Hydel turbines):
Inspection of Fabricated accessories like draft tube, turbine housing, transition duct, Spiral casings, shafts ,hydraulic cylinders, rotation unions, pipes & fittings, stuffing boxes piston rods, Fabricated base frames, spherical valves &,butterfly valves, Needle valves, anti vacuum valves lubrication Oil system for hydro turbines & machined components, speed increasing high torque gear boxes. Filters, hydraulic caliper breaks, battery chargers, power control panels, hydraulic power packs, self lubricating bushes all the above for hydro turbines/ dewatering/ cooling water systems, electrical control panels. Lightning detection and arresting accessories, Discharge measuring ultrasonic devise , flexible hydraulic high pressure hoses, Final inspection of Turbine Inlet & Penstock protection Butterfly Valves, Upstream, downstream pipes and accessories, needle valve, anti vacuum valves LPI And UT Inspection of Machined generator shafts, capacity alternator Inspection of Power pack.
Civil Projects:
Certification and surveillance Auditing of Quality management system as per ISO 9001-2008 Auditing of fabricators, Civil construction projects of Karnataka housing police corporation limited other residential building constructions, hydro electric projects,rubber manufacturers, precision machined shops for automobile industries, petrol pumps, Automobile ancillary units, boiler/ Food processing equipment manufacturers, manufactures of equipment for drug productions , National fertilizers corporations manufacturing and distributions units, international marketing organizations, engineering colleges, electronic industries etc.
Electrical & Electronics:
Inspection of Metal seated ball valves, castings for export projects. Butterfly valves, solar modules , Solar panels, solar power controller, DCP skids, temperature/ pressure gauges, gate valves , pipes , flanges , electric control panels , centrifugal pumps, Fabricate structures, Manual winch drive gear box, Electrical actuators, Gear holders, screws, outer riggers, fasteners, Gear box trolley drives, high torque gear box, Lube oil system, Castings power source unit control panels electro mechanical gear box, power source units ,expediting of jobs, contractor’s plate, De-super heaters pressure and temperature transmitters ,Launch beams and outer tubes, NDT testing.
Inspection of wire harness on panels meant for items like circuit breakers and other electrical equipments.
For their domestic & Export elevators, Electrical & Mechanical Inspection of Lift Components & Subassemblies. Wire harness Auditing of shipments, Sheet metal and fabrication works Inspection of car operating panels.
Supplier end inspection of sheet metal components, Chassis of control panels, Inward inspection of various mechanical and electrical items such as PCBs, cables, Wire harness related to control panels and online updating of the same.
Inspection of resistors, optical fiber cable, DC to DC converters.
Solar Energy Equipments:
MS tanks, SS Tanks, heat exchangers, painted, powder coated items, machined items, welder’s qualification, Hydro & pneumatic tests for tanks, rubber items, & support structures for tanks, aluminum extrusions. supply of Hoppers, Bag filters, centrifugal blowers, & Control instruments, and assessment of suppliers, Packing inspection, Inspection of tanks.
Industrial Valves & Pumps:
Inspection of castings, bars, plates, forgings, pipes, fasteners, Flanges including relevant Non destructive testing like LPI, MPI, UT RT – rubber seals of material nitrite, EPDM, viton, silicon, fasteners. Seal air fans, SS expansion bellows, Wooden patterns for butterfly, spherical; valves, needle valve castings Inspection of Hydraulic power packs. Rubber lined items pneumatic actuators, hydraulic cylinders.
In house inspection
Inspection of Metal seated ball valves, castings for export projects. Butterfly valves, solar modules , Solar panels, solar power controller, DCP skids, temperature/ pressure gauges, gate valves, pipes, flanges, electric control panels, centrifugal pumps, Fabricate structures
Inspection of Control Valves, machined components, consisting of Castings, forgings and fabricated items. Inspection of stainless steel, round forgings including ultrasonic testing , pressure regulating valves.
Inspection of wooden/ metal Patterns, castings, precision machined components, fasteners shafts, rubber parts sleeves, & final Inspection of Centrifugal pumps and knife gate valves.
Inspection and expediting of centrifugal pumps with electrical motors and spares at flow serve Bangalore.
Hydro tests, performance Inspection of electric / Pneumatic operated butterfly valves.
Pollution control Equipments:
Inspection of Pipes, Plates & Accessories, NDT, Welders Qualification for carbon steel & Pipe accessories for Pressure Equalizer silencers, Pressure relief silencers.
Inspection of Oil cooled Electrical transformer of capacity of 400 KVA & 100 KVA.
Inspection at incoming, in process and final inspection of items for Hoppers, Bag filters, centrifugal blowers, & Control instruments and Expediting.
Treatment & Construction projects:
Inspection and expediting works, Pipes – Carbon Steel. Alloy Steel, stainless steel, GI Pipes, CS & SS flanges, Fittings & pipes, Fasteners, Cable trays, Butterfly, check, globe, gate, hydraulic, Control valves, copper tubing, centrifugal pumps, magnetic level gauges, diaphragm valves, electrical hoists, child pulleys, monorails, trolley assembly, rubber lined items, cartridges, filters, carbon dioxide dozers, PP gratings, agitators for refineries, & power plants for EIL, NTPC, HPCL, Project etc Inspection & Expedition of Strainers.
FRP Pumps, CS/SS Pumps, MS Tanks, rubberized/ FRP lined items SKID, FRP Tanks, PP Pumps, Pressure Vessels, Blower, Agitators, steller/Mixer, Ball valves, Needle valves, Non return valves, transmitters, Butterfly valves, MS/SS Fabricated pipes and structures, Pressure gauges, Electric Motors, differential pressure switch, level switch, Level transmitters, flow transmitter.
Mining Equipment:
Inspection of Castings, Forgings, Rolled items, Plates, Heavy Fabricated pressure parts / structures ( As per AWD 1.1/ ASME sec Viii ), Bought outs, precision Machined components, springs, sprockets, chains, gears, air receivers, compressors, cabins & painted items etc., at warehouse and vendor’s premises. Preparation of Inspection plans.
Machine building:
Inspection of precision machined components including CMM inspection for special purpose machines. Jigs, fixtures and sub assemblies. Fabricated machine base and fixtures.
Inspection of precision machined components for base and columns for CNC machining and turning centres. drilling, milling, shaping, boring machines, Special purpose machines, tool magazines.
Nuclear & other Power projects:
Inspection of Plates, castings, forgings, Pneumatic cylinders, welder’s qualification, NDT tests& in process inspection of valve components for pneumatically operated dampers including final inspection hydro /pneumatic and type tests such as static loading and impact hammer testing for seismic qualifications ,painting and packing at M/ S Fouress engineering India Bangalore.
Inspection at raw material like castings, forgings and final inspection of Air operated globe control valves, Power operated globe control valves, Air operated bellow seal globe valves Manual operated bellow seal vales., welder’s qualification, NDT tests, in process inspection and type test such as CV test, static loading & impact hammer testing for seismic qualifications, painting and packing.
Inspection of precision machined parts by conventional as well as by profile projector and CMM, for plug and seal assembly, raw materials like plates, for, fuel head machine used in primary radioactivity zones in nuclear power projects. Stage inspection and final inspection of motor operated glass conveyors. structures and assembly inspection at site of the company. Technical audit referring to specifications of Nuclear Power Corporation of India specifications at Kaiga Project Kota sites, erection works, Fuel head machine for NPCIL Projects.
Inspection of precision machined parts by conventional as well as by profile projector and CMM, for plug and seal assembly, raw materials like plates, for, fuel head machine used in primary radioactivity zones in nuclear power projects. Stage inspection and final inspection of motor operated glass conveyors. structures and assembly inspection at site of the company.
Raw material inspection, In process inspection and final inspection of Ball valves as per NPCIL specifications.
Defense:
Manual winch drive gear box, Gear holders, screws, outer riggers, fasteners, Gear box trolley drives, high torque gear box. De-super heaters pressure and temperature transmitters, Launch beams and outer tubes, NDT testing.
Refineries:
Gear box inspection
Automobile industries:
Visual Inspection of hose pipes for damage, cut marks, foreign material, loose bonding, loose clamp, loose plastic clip, clamp orientation, wrong clamp, excess thread on the hose, part number, pad printing, cover damage in some of the parts and hard ness of the hose pipes.
Inspection of Auto Components Die castings. Visual inspection.
Inspection of Sensors, Piston, Cam shaft, Gears, Engine hangers, Bolts, Circlips, Crank shafts, Water Thermostat, Water inlet & outlet tubes.
Inspection of Plated parts-outer emblems used in two / 4 wheelers as per reference samples and visual charts.
Inspection of Automobile components. Cables, steering, clutches.
Aerospace:
Material handling equipment:
Conveyers, Overhead cranes, lifts
Accident investigation:
Investigation of Crane accident at Bethany hospital, Thane
Packing inspection:
Inspection of empty containers before loading and witnessing of loading of containers and sealing of export pickings.